Showing posts with label London. Show all posts
Showing posts with label London. Show all posts

Sunday, 13 April 2014

FACTORY VISIT NO.9 : PERSAUD'S BAGS / J&A DESIGNS, HOMERTON


“You missed me,” wrote Junior Persaud in his first email . It came with a link to a story on Spitalfields Life. This was in October last year. A few weeks later, on a damp winter’s evening I was stood in his Homerton factory along with my friend Julian, the photographer for this visit.

“You’ve missed quite a few guys. In Somerset, Clarks village, there were lots of factories nearby. The satchel company, not Cambridge Satchel: the Satchel Company. All of these guys used to work for Clarks. Then they moved it all to China, the whole industry was left, the whole village. Can you imagine what that did to them?”


For Persaud, the business of making bags seems to be as much, if not more, about the people and their stories as it is about the product and profit. An hour spent with Junior is a fascinating one. Within moments of us arriving he’s telling us about his newborn boy (who arrived just days earlier), showing us around the cluttered space, explaining the company’s history and plucking metal frames from hooks hanging above to explain different jobs undertaken over the years. Despite the sheer amount of work and tools that surround us, Persaud knows exactly where everything is.

Demand is high for J&A’s creations, when we leave, two machinists are still working away while chatting to friends and family on their phones (in-ear headphones required, to allow for hands-free talk), according to Persaud, late nights are common at present.


J&A has produced bags for the likes of Paul Smith, Lulu Guinness, Christopher Raeburn and Ally Cappellino over the years. Needless to say, the quality is of a premium. “We use point eight gauge steel here, whereas the Chinese bag makers will use point five, point six. Ours is a tenth of the thickness of a Lancia. They’re not the toughest cars but for a handbag that’s pretty good. We hand braise everything. Everything is double welded so we can give our fittings a life range of eight years. Ally (Cappellino) wants her bags to last so we’ve toughened up our frames as much as we can. They’ve got a good shelf life.” On this particular evening, some sturdy looking numbers are being made for product designer Tom Dixon. Persaud’s address book, a who’s who of British design over the years, would be the envy of many.

As we shuffle about this vast old warehouse, Persaud’s story hurtles back-and-forth, with tales of brothers who traded exotic animal skins decades ago to the coming of the “hop, skip and jump” Olympic Park, situated a javelin throw away from the premises we’re stood in.


“I lost a lot of suppliers. I struggled. I had to go out of London. We had all our workforce round here. Dad (pictured above, in photo frame, on scooter) had this building and the workers would all live in the flats opposite; they’d roll out of bed and straight into here.”

The construction of the Olympic Park saw Persaud (and East London) lose a whole cluster of manufacturing businesses that are unlikely to return. He reels off a list of companies and characters that were lost: the mattress maker, Mr. Ettinger (“The council started to strip the machines down to move them and they just fell apart. You can’t move a machine that’s been sat there for 50 years.”), the board cutters (“Their machine was sat there for donkey’s years, they started to strip down the machines, the machines couldn’t take it. Neither could the guy who was running it.”) and the guy who rewound the motors (“The motors - they’re quite huge and the winding machines were massive and quite complex, built into the building. And the same happened: these guys came along and took apart the machine. Those machines can’t be recalibrated again.”)

“They wiped the whole lot with one hit. That left a lot of these guys in problems and a lot of it went over to China. But now it’s coming back. What I need to do is build that ecosystem back up,” Persaud says, optimistically. The ecosystem he talks of encompasses a wide array of makers, “Quality Castings, Premier Plating. These guys are a lot older than us and they don’t advertise, not much of a website. Nothing. The more chance we have of them sticking around, the better. We’ll regret it if they go.”


Alongside sourcing suppliers, he’s doing his best to encourage new blood into the industry, “We have to show the guys that this is not a woman’s trade. It’s a serious job, there’s a lot of engineering goes into a bag, the amount of companies we have to go and see to see each individual finish. We take on people all the time. I try start them off young, 18 -23. But we take people on to their mid-thirties. London College of Fashion help me out a lot with pattern makers.”

As well as his desire to keep business buoyant, Persaud also has a very keen interest in the heritage and history of British bag making. Earlier, he tells us of a visit with his dad to a Birmingham factory that was winding up production, “They had a ‘Hall of Frame’! It featured everything from 1800 to 1998 or whenever it was. We didn’t have any money but we’d always find a way of buying the tooling. A lot of them owned the copyrights to different frames – the English Inverted, the Queen mum has her bags made with that frame.” He tells us that many of their clearance purchases are still in storage, “at my mum’s place, we have a garage absolutely stacked full. It’s the fear of something important getting lost,” he confesses, “That’s why we’re holding on to the frames and fittings, we want to get them back up and running, because a lot of the stuff that’s made in China is based on old British manufacturing companies from back down the line.”

“It’s not about the money for me. Otherwise, why would I do it? These guys will pick up companies, strip them to their bones, relocate parts of it and try to make money out of it. The guys who are left are without a job and there’s no one to pass the skills on to. There’s a lot of guys who you’re going to miss out on.”

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For more photos of the visit, see the M&I Facebook page

Sunday, 8 September 2013

DIGEST: GLOBEMAKING IN LONDON, A VISIT TO CROCKETT & JONES IN NORTHAMPTON, KENNETH GRANGE

Peter Bellerby - The Globemaker from Cabnine on Vimeo.

Above, a fascinating look into Bellerby & Co. Globemakers in Stoke Newington, north London (via Huh Magazine)

At the Kodak factory in Harrow (Marko & Placemakers)

A visit to Bespoked, a bike show in Bristol (Umbrella Magazine)

Canteen restaurant furniture makers Very Good & Proper interview (Port Magazine)

Behind the scenes at Linton Tweed in Carlisle (Jigsaw)

At Crockett & Jones in Northampton (Make it British)

A David Mellor day out, with biographic notes (Manchester Modernist Society)

A visit to Downing Street: is the government doing enough to support small British manufacturing businesses? (Make it British)

In discussion with Kenneth Grange, talking trains, TX1s and The Killing (Port Magazine)

A short documentary about the recovery of a Victorian press (Tom Stokes)

British made denim: Fallow, Albam, Hiut and Tender (The Chic Geek)

Events:


A pottery trail in Cornwall, from mid-late September (Leach Pottery)

Sunday, 16 June 2013

DIGEST: SHEFFIELD STEEL, A SCOTTISH TOUR, A NEW MAGAZINE ON BRITISH CRAFT


Photographer Andrew Smith has recently released a book documenting some of Sheffield's Forgemasters (one such image above). Entitled Steel Soul, the photos bring to mind the work of Maurice Broomfield

One to keep an eye on: Make Works, a Scottish based collective, is touring the country's factories this summer

The New Craftsmen: interesting new retail concept centred around British made luxury products

One of those brands is Doe Leather, which has a nice backstory and is hosting a workshop in London on 26th June

Margaret Howell's success in Japan (Telegraph)

Paul of S.E.H Kelly explains the background of the menswear label (Port Magazine)

The Anti-craft movement at the one man mill (S.E.H Kelly)

Interview with editor of new magazine on British craftsmanship, Hole & Corner (Cool Hunting)

Teaser for the next issue of drinks magazine Hot Rum Cow, which is whisky focussed this time around

A couple of audio pieces on Cambridge Satchel Company (from 18.25) and New Balance's Flimby factory (from 25.50) (Monocle 24)

Airfix reshoring some manufacturing (Guardian)

At Freed of London, ballet shoe makers (Spitalfields Life)


Sunday, 24 March 2013

DIGEST: SCISSORS MADE IN SHEFFIELD, INDUSTRIAL PHOTOS IN DERBY, BROOKS AND RCA, LABOUR & WAIT



An informative short video on Ernest Wright & Son, scissor makers based in Sheffield. Many more clips from the series "Paul Martin's Handmade Revolution are available here (BBC)

A photo of the production line at Leys Malleable Castings Company. An exhibition of manufacturing photos is taking place at Format International Photography Festival in Derby, where Leys was based (Guardian)

A refreshing initiative between Brooks, the Midlands based bike saddle maker, and the Royal College of Art. The video is worth watching to see some of the solutions that the students propose (Brooks)

Retailer Labour & Wait is posting a short feature entitled 'Tools of the Trade' each month, in relation to its 2013 calendar. January sees printer Harrington and Squires in the spotlight, February's focus is Creamore Mill and in March, Welsh weavers Elvet Woolen Mill is the subject (Labour & Wait)

Monday, 13 August 2012

RECENT DIGEST


A great feature on barley and brewing, preceded by a story on tea harvesting. Fantastic stuff from Farming Today. (Radio 4, note: only available until Friday morning)

Where Thomas Heatherwick's Olympic cauldron was made: Stage One, Yorkshire (Telegraph)

If you're in Edinburgh anytime soon you might like to visit the Dovecote Studios where Douglas Grierson is master weaver (Department of Small Works)

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Photo of Olympic cauldron petals from the (rather good) Olympic Opening Ceremony tumblr

Wednesday, 1 August 2012

RECENT READING DIGEST

Photos (and a lovely write up) of an outerwear factory in north London (SEH Kelly)

A series of essays exploring the importance of design and craft today, including an essay from Another Country's Paul De Zwart (Danish Crafts)

Interesting features on British creatives, including Scottish craft beer brewers Brewdog and Midlands-based textile designer Tori Murphy (We Heart)



David Hieatt of Hiut Denim on 'the age of the specialist' (eatbigfish)

A great map of British factories - from furniture to flannel (Margaret Howell)

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Photo from SEH Kelly

Thursday, 31 May 2012

THE MAKING OF A PAIR OF OLIVER GOLDSMITH GLASSES


Thank you to Liam Chapple for sending this video. It was created by his friend Matthew Barton and shows some of the processes used at Oliver Goldsmith, a glasses manufacturer in West London.

Tuesday, 15 May 2012

DRAKES TIES : MADE IN ENGLAND


"We make ties completely by hand... We are printing cloth in Macclesfield and we are weaving the majority of our silk in Suffolk."

Drakes, the largest independent handmade tie maker in England. A video by Jai Rafferty for It's Nice That.

Tuesday, 24 April 2012

Monday, 5 March 2012

FACTORY VISIT NO. 8 : ALFRED DUNHILL, WALTHAMSTOW (PART ONE : THE RAW MATERIALS STORE)

In Walthamstow, East London, nestling among a warren of roads that feature a mix of terraced houses and new build flats are a set of industrial warehouses. They are the kind that you can see on the outskirts of most British towns and cities.

Clad in brown corrugated iron, with little clue as to what occurs inside, the premises of Alfred Dunhill are as modest as those that you might expect a double-glazing warehouse to occupy.

For this visit I am accompanied by Robin Mellor, a photographer who has a great eye for capturing the beauty of craft and the people behind it. It turns out to be the perfect visit for us both, as the craftsmen and women of Alfred Dunhill are an outgoing group who are at ease both in conversation and in front of the camera (several of them had been in a studio the day before to have their portraits taken for ‘a book’. Clearly, there is great interest in them and what they do at present.)

Steve, the factory manager welcomes us to the factory and shows us around the raw materials store. We learn how the ordering system works. With the bespoke nature of much of Alfred Dunhill’s leather goods, some stock items can take up to six months to come in.

“We’re using products which are raw, natural materials. We use the skin of a cow, a by-product of the meat industry,” Steve explains. “We use vegetable tanned skins. We get ours tanned in Belgium now. The cattle there are slaughtered at around 18 months. They use cattle from around Scandinavia as they believe them to be better quality – there’s no fences so you get less marking from barbed wire.”

We move to the scanning table where Steve shows us how a skin is measured. With just 5% of the skin being up to scratch for Alfred Dunhill’s products, it is a meticulous process.

Alfred Dunhill’s standards are exacting. Other companies will use a lot more of the leather that they buy in, but here, if it doesn’t match the lofty requirements it is not used.

“You’re familiar with the saying ‘dressed to the nines’?” Steve asks us, “That was brought about by the fact that if you wanted a really good suit it’d take nine yards of material to make it. But you could make a suit out of two yards. That’s the difference here too.”

We’re left wondering what happens to the waste leather. It gets scrapped. We’re told that the pieces are so small they would not be of use to anyone.

Next we hear about the initial stages of making a product. Two samples are made of each item that is produced. One goes to Alfred Dunhill HQ, the other stays in the factory for reference. “Because of the amount of different products we make, and that we make very small quantities of them, we might make some now and some again in six months time, in that time you’ll have forgotten what it looks like,” Steve explains.

Looking up at the shelves, there are lots of solid looking wooden boxes. Steve tells me that they are used to cover when building attaché cases. “There is a minimum order of ten of those wooden boxes. We might only want one. It’s a bit of crazy situation but that’s how we’ve ended up with a load of them.”

“It’s the same with leather. We get an order come in and we need a hundred square foot. The tannery won’t sell us a hundred square foot, it’s a minimum of three hundred square foot. We end up with a load of different colours on the shelf. That could be left here for ages.” Clearly, these are the lengths that a luxury brand has to go to.

Before moving out of the raw materials store Steve tells us about the difference in English and Belgian leathers. Bridle leather was the original leather that Alfred Dunhill would use in producing its items. Over time, a whiteness (called ‘bloom’) appears on the hide. “When they tan bridle leather they use lots of fats and oils so that they make it waterproof. What happens is that the white keeps coming to the surface. If you keep brushing it it comes back to its original colour again,” Steve tells us.

“A lot of customers felt it didn’t look very nice where the bloom was coming up. So we changed the leather slightly. This leather was tanned in England, we started using the leather from Belgium which doesn’t bloom. That’s what we use most now. Some of our customers still want leather that blooms. So we developed both – a customer would come round and say ‘can I have a leather that doesn’t bloom?’ so we developed that. Invariably someone else will ask for leather that does bloom. So we do the two.”

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All photos by Robin Mellor

Sunday, 4 March 2012

WEEKLY DIGEST


Mark Adams of Vitsoe on why 'Recycling is a Defeat' - a fascinating speech (Vitsoe)

'Make little and make often: ideas for the future of manufacturing in the UK' from Alexandra Deschamps-Sonsino (Designswarm)

"The UK has failed to capitalise on its rich manufacturing heritage," says German manufacturer (Independent)

Hiut Denim (in Wales) has started production and they have a factory cam. There is also lots of other interesting material on the site to explore (Hiut Denim)

An interview with Ally Capellino (Norse Store)

The Lost London Flickr page highlights some buildings that have since been demolished, including the Forman salmon factory in Hackney Wick (Boat Magazine)

Monday, 20 February 2012

INSIDE THE BROMPTON FACTORY : PHOTOS BY FRED MACGREGOR

Some very nice photos of the Brompton factory, taken by Fred MacGregor. It's interesting to see that he took photos of many of the same things as when M&I visited last spring. Although, I hasten to add that his photos are far superior, obviously.

MacGregor's website is well worth spending some time on. Some beautiful landscape and architectural photography alongside some interesting projects such as 'Artisans'.

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found via Sargent and Co. (a bicycle shop in north London with an excellent blog)

For the full set of photos from the M&I visit to the Brompton factory, please see here

Sunday, 12 February 2012

WEEKLY DIGEST

Interview with Frank Naish, an award winning cider maker from Somerset (Intelligent Life)

A short interview with Julie Deane, founder of the Cambridge Satchel Company (mydaily)

Alice Rawsthorn on the new London bus, design nostalgia and the industrial revolution (NYT)

Saturday, 11 February 2012

MAX LAMB ON HANDMADE CRAFTSMANSHIP

"The communication is a really important part of it, the object doesn't always speak for itself... Although I try to make it as visible as possible; the process used to get to the end result is understandable just by looking at the object... But when you support the physical object with a documentary of how it was made, immediately people can engage with it on a deeper level... understanding how the raw material was transformed in to a functional object."

Max Lamb on handmade craftsmanship, via Protein

Sunday, 11 December 2011

WEEKLY DIGEST


A video interview with Evin O'Riordin of the Kernel Brewery in Bermondsey, south London (Eat Big Fish)


Great piece on Margaret Calvert and Jock Kinneir's British road signs as design classic (BBC)

Kraft to make biscuits in the UK but Cadbury chocolate jobs seemingly at risk (Shropshire Star)

Thursday, 1 December 2011

JAMES CROPPER SPECIALITY PAPER : PULP-PAPER BOOK



Recently, I received a beautifully packaged book from Mark Cropper, chairman of James Cropper Speciality Paper.

The book is entitled Pulp-Paper and was launched in the summer of 2010. The book is the result of a question: "Can we see how your paper is made?" It is a joint project between James Cropper Speciality Paper, GF Smith, Generation Press and design studio KentLyons.

Over 128 pages, the authors explain how James Cropper makes some of the papers contained in the book. There are also ruminations on the joy of paper from a range of design folk, including Patrick Burgoyne of Creative Review and Nat Hunter of Airside.


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Further reading:

James Cropper in Monocle Issue 42, April 2011 (links to PDF which includes breakdown of paper making process)

James Cropper Plc - the development of a modern paper manufacturer by Duncan Hutt in The North West Mills Group Newsletter 45 (1995)

Monday, 14 November 2011

FACTORY VISIT NO.7 : VITSOE, CAMDEN


Several weeks ago, I visited Vitsœ in north London (along with David, good friend turned M&I photographer for the day). When I learned about the company making nearly all of its components in the UK I was surprised, presumably because of the Scandinavian sounding name. The story of how it ended up being produced in Britain is an interesting one.

Vitsœ’s key product is the 606 Universal Shelving System, designed by Dieter Rams in 1960 (hence the ‘60’ of ‘606’ - the ‘6’ is the design number).

Shortly after graduating university, Mark Adams became associated with Vitsœ and in 1986 established Vitsœ UK to became the sole importer and distributor of Vitsœ products in the United Kingdom. Under Adams’ leadership, Vitsœ UK quickly became the largest retail account for Vitsœ.

We arrived at the factory, situated off of a Camden side road and were greeted by Anne, an outgoing Scot who would be our host for an excellent day. Also joining us was Keith, who has worked at Vitsœ for nine years and is, as you might expect, thoroughly knowledgeable on every facet of the product.

Starting our tour in the meeting room, which is also an archive containing masses of drawings by Dieter Rams and some of his designs for Braun, we were given an overview of the history of the product. “In the 60s Dieter’s ‘buy less, buy better’ ethos was almost counter culture. Anti-obsolescence rather than sustainability was the message,” Anne told us. It’s fascinating to think of the power of that stance in an era where consumerism was just starting to blossom.

At its north London base Vitsœ assembles the orders, with parts coming from all over the country. A very small amount of the components come from outside the UK, a key one being the drawer runners, from a supplier in Austria. “Else 95% is made in the UK,” says Anne.

There is one supplier that Vitsœ deals with on a regular basis and has high regard for.

“They make lots of the internal components for the 606. The only reason we found them was that Mark was driving one day and he spotted a van that said ‘Quality machine turned components’; he thought that sounded good and got in touch,” Keith tells us as we move onto the factory floor.

It is this constant desire to improve which strikes you as you learn more about the company. Incremental changes appear to be being made on an unbelievably regular basis considering that the product Vitsœ produces is essentially the same as the one created over 50 years ago by Rams. However, as Keith explains the minutiae of these improvements you find yourself understanding how such miniscule changes come to be, and how they reflect the culture of the company.

“The changes we make are often tiny, and sometimes they will cost us more money but it results in a better product,” Keith says, before adding, “These shelves used to be stamped out. When you ran your finger under the bottom of it you could feel it. We spent years trying to get our suppliers to use laser cutting, eventually they did. When we showed Dieter he had the biggest grin on his face.” You get the sense that this means as much to the team working on the product as it does to the designer himself. This quest for perfection does not remain in-house, however.

“We listen to the customers. If they make a suggestion we will take it on board. One very famous one, who I can’t name, suggested we change the shape of the shelving pins. Flat ended, the pins that hold the shelves in place feel flush with the E-track (the upright posts that hold the shelves). He suggested however that the pin could be rounded for ease of use. We made 10,000 of them but then we decided it wasn’t right so we changed it back,” says Keith.

Listening to customer’s feedback doesn’t stop with product improvements – we also hear about customers who have obtained their 606 elsewhere, who then contact Vitsoe UK and have their calls for help answered by being provided with the parts to repair their units. Remarkable.

It comes as little surprise that most of the staff we meet have been with the company for many years. Many of them are RCA graduates, spanning at least four decades by my reckoning. According to Keith, Ian, one of the cabinetmakers, ‘came with the furniture’ when the company moved from Angel to its current location nearly six years ago.

When it came to implementing a new computer system Ian was instrumental in its design. “The way the cabinet makers used to do it was printed assembly lists would come to the workshop and it would be marked with a highlighter,” Keith explained.


“Ian used to have a big folder. A new order would go at the front. There was a piece of card saying ‘in progress’ and when he was building it he’d move it to the next section and when he’d built he’d mark it as complete.”

“When we told him he was getting a computer for the first time in his life there was a look of horror. So we told him ‘no, we’re going to base it around how you work, rather than tell you how to work. You’ll be even more in control’. It’s entirely based on his system: incoming, in progress and completed - all based on his cardboard tabs.”

Every aspect of the production seems to be considered to a level beyond anything I have witnessed previously. As we continue our walk around the factory (Radio 4 favoured by the cabinet makers upstairs, Mount Kimbie by the team downstairs on the day of our visit) we hear about how Vitsœ created bespoke timber boxes to ensure damage free transportation for its parts. “Some companies we work with often find this surprising as there’s not many companies that pay for the packaging to transport parts coming from other factories. But we’ve saved about 15 years worth of cardboard by doing so,” Keith tells us.


We hear how saving packaging is considered across the company - from how the installation teams return all cardboard to the factory after a day’s work to how Bill (one of the more senior members of the team) designed a bespoke tape holder to ensure that the exact amount of tape needed to wrap around a tube was dispensed. Fastidious stuff.


A final tale from Keith sums up why Vitsœ has managed to build such a strong business in the UK. “Around seven years ago we created these cardboard folders for sending out with instructions for fitting. We’d had them for about a week. A German guy who had bought the system from Germany and now lived in Cornwall calls up. He’d removed his shelving from a brick wall and was now putting it up on a plaster wall. He was concerned and called us to ask our advice. We sent him the fixings and instruction manual for free in the new folder. Within a week of him receiving it his wife had placed a new order for more shelving. He made a comment about the quote which reads ‘Our happiest customers are the ones who have dealt with us the longest.’”

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For the full set of photos, please see the M&I Facebook page

With thanks to Anne and Keith at Vitsœ

Tuesday, 1 November 2011

LONDON BREWERS





Portraits of some of the brewers at the London Brewers Alliance 2011.

From top: Stuart Lascelles of East London Brewing Company, Andy Moffat of Redemption, Unknown (sorry, if you know this gentleman's name please leave a comment below), Des de Moor (a man who knows his beer) and Steve Gray of London Brewing Co.

A few observations:
  • Brewing in London is in rude health. Since 2007 the number of breweries has increased threefold - from 7 to 21 (by the end of this year.)
  • A big reason for this growth is that the brewers are a genuine community - nearly all have learned from someone else en route to opening their own brewery.
  • The crowd was pleasingly diverse - from Camra gents to groups of girls in their 20s.
  • The London Brewers Alliance is such a good showcase that it should be held biannually.
You can expect to see more on some of the guys above on M&I in the future; at least three brewery visits were merrily agreed to.

Thanks to Julian Ellerby for the photos (far better than last year's) and the company.

Monday, 31 October 2011

INSIDE THE WHITE SPOT PIPE FACTORY, WALTHAMSTOW

Last week Gort Scott sent me some images of the White Spot pipe factory. The architecture firm has recently been working on a project on Blackhorse Lane, where White Spot has premises.




All photos by Gort Scott for Design for London

With many thanks to Mark Brearley of Design for London for facilitating this.

Wednesday, 19 October 2011

KEMBLE & CO : THE LAST UK PIANO MAKER

The second video from Carwell Casswell is of Kemble & Co, the last UK piano manufacturer, who closed in 2009. Another beautifully shot and edited film, albeit on the sad demise of a company founded in 1911.